BERGEY WINDPOWER

 

                   

                                    

 

 

 

 

 

 

5-Year Limited Bergey Wind Power Warranty

BWC XL. 1  KW Wind Turbine

10 KW BWC EXCEL Wind Turbine

7.5 KW Bergey EXCEL-R Wind Turbine

Bergey Value Kits

 

 

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BWC EXCEL 10 KW Wind Turbine

 

The BWC EXCEL is a modern 6.7 meter (22 ft) diameter, 10,000W wind turbine designed for high reliability, low maintenance, and automatic operation in adverse weather conditions. It is available in two configurations: battery charging and grid-connected (the pumping version is not currently available).  The BWC Excel is a ruggedly built turbine that comes with the longest warranty (5 years) in the industry. 

Connected to the grid, the BWC EXCEL can provide most of the electricity for an average total electric home at moderate wind sites.  The all new GridTek 10 power processor (inverter) is the most advanced in the industry and it carries a full UL certification to the latest utility standards.

Prices include a voltage regulator, pump controller, or a line-commutated inverter. 

The BWC EXCEL is most often installed on a guyed lattice tower, which is available in heights of 18 m (60 ft.) to 37 m (120 ft.). Tilt-up versions of these towers are available for sites without crane access.   Non-guyed lattice type towers and monopoles (tapered tubular) towers are also available to heights of 37 m (120 ft).

The BWC EXCEL was introduced in 1983 and it has been installed at over 900 sites around the world. 

BWC EXCEL Specifications

Start-up Wind Speed:  3.4 m/s (7.5 mph)
Cut-in Wind Speed:  3.1 m/s (7 mph)
Rated Wind Speed:  13.8 m/s (31 mph)
Rated Power:  10 kW for grid intertie, 7.5 kW for battery-charging
Cut-Out Wind Speed:  None

Furling Wind Speed:  15.6 m/s (35 mph)
Max. Design Wind Speed:  54 m/s (120 mph)
Type:  3 Blade Upwind
Rotor Diameter:  6.7 m (22 ft.)
Blade Pitch Control:  None, Fixed Pitch
Overspeed Protection:  AUTOFURL
Gearbox:  None, Direct Drive
Temperature Range:  -40 to +60 Deg. C (-40 to +140 Deg. F)
Generator:  Permanent Magnet Alternator
Output Form: 3 Phase AC, Variable Frequency (Regulated 48 - 240 VDC after VCS-10 or 240 VAC, 1Ø, 60 Hz or 220 VAC, 1Ø, 50 Hz  with GridTek® inverter).

 

Grid-Intertie Models 10kW

All prices are listed in Canadian funds.

10 kW 240 VAC, 60 Hz Single-Phase, includes GridTeck 10 inverter Model# BWC Excel-S/60 $29,500
10 kW 220 VAC, 50 Hz Single-Phase, includes GridTeck 10 inverter Model# BWC Excel-S/50 $29,500
  Effective 4/6/2006 - All Prices are Subject to Change Without Notice.

 All prices are listed in Canadian funds.                            

Standard Guyed Towers

Model No.

Price
 

7.5kW &10 kW

18m (60 ft)

Tower kits include Bergey galvanized 3m (10 ft) lattice type tower sections and associated hardware, guy anchors, guy wires and associated hardware, furling cable and furling winch mounting hardware, special tower grounding hardware, and ground rods. Tower wiring is not included. XLG18 $7,920
  24m (80 ft) XLG24 $8,670
  30m (100 ft) XLG30 $9,850
 

37m (120 ft)

XLG37 $11,610
  42m (140 ft) XLG42 $13,570
Tilt-up Guyed Towers  

Model No.

Price
 

7.5kW &10 kW

 18m (60 ft) Tower kits include Bergey galvanized 3m (10 ft) lattice type tower sections and associated hardware, guy anchors, guy wires and associated hardware, furling cable and furling winch mounting hardware, special tower grounding hardware, and ground rods.  Includes jack stand. Tower wiring is not included. XLGT18 $11,400
   24m (80 ft) XLGT24 $12,630
   30m (100 ft) XLGT30 $14,880
 

GripHoist Kits

Equipment to manually lift Excel tower without power winch.  Includes Grip Hoist lifting device, Grip Hoist cable, snatch block, and attachment hardware.  The XLGHK-60/80 is for 60 ft. and 80 ft. Tilt-up Towers.  The XLGHK-100 is required for the 100 ft. tower. XLGHK-60/80 $3,075
  XLGHK-100 $3,450
   Raising Kit 5:1 pulley blocks and cable for raising tower.  Does not include a winch.

XLTRK

$1,990

Self-Supporting Lattice Towers (SSV) Model No. Price
 

7.5kW &10 kW

 18m (60 ft) Tower kits include Glen-Martin or equivalent Rohn SSV galvanized 6m (20 ft) lattice type tower sections and associated hardware, J-bolt anchors, furling cable and furling winch mounting hardware, special tower grounding hardware, and ground rods. Tower wiring is not included.  XLSS18 $9,600
   24m (80 ft) XLSS24 $11,800
   30m (100 ft) XLSS30 $14,700
   37m (120 ft) XLSS37 $18,400
  42m (140 ft) XLSS37 $22,700
  Self-Supporting Tubular Towers (Monopole) Model No. Price
 

7.5kW &10 kW

 18m (60 ft) Tapered Monopole type tower includes hardware as above.Monopole ttowers do not include engineered foundations. Engineering services for custom foundations are availiable at an additionalcost.

Anti-fall system includes down tower safety cable and cammed slider. Does not include climber belt & harness

XLMP18 $15.450
   27m (90 ft) XLMP27 $21,950
   37m (120 ft) XLMP37 $31,950
       
  Safety climb XLSC included
 

All prices are listed in Canadian funds.    

Tower Wiring Kits

Model No.

Price
 

7.5kW &10 kW

 18m (60 ft) Tower Wiring Kits include a fused disconnect switch, lightning surge arrestor, armored tower cable and connectors. Kits for pumping systems are supplied with non-fused disconnect switches. Specify turbine voltage or model when ordering. XTWK18 $1075
   24m (80 ft) XTWK24 $1160
   30m (100 ft) XTRW30 $1245
   37m (120 ft)

XTWK37

$1330
   42m(140ft) XTWK42 $1415
DC Power Centers Model No. Price
 

7.5kW &10 kW

 5 Circuit DC Power Centers contain separate Positive and Negative DC buses with 125-300A Class T fuses on each circuit. Connect wind turbine(s), PV array(s), battery strings, DC feeder(s), and inverter(s). No metering. XPC5 $830
   7 Circuit XPC7 $940
   9 Circuit XPC9 $1050
   Custom For hybrid systems up to 150 kW

 

request

                                                                                                                                                                                        

Options     Model No. Price
 

7.5kW &10 kW

 

Enhanced Tower Corrosion Protection, for marine sites XLECPT $215
  Special Anchoring Schemes SAS Request
  Special tower adapters, for non-standard towers SPECIAL Request
  Tower Fabrication License, drawings, parts list, and one-time license for local fabrication, Standard Guyed Towers only, export orders only TFL Request
  Export crating, for tower hardware kit (tower sections not normally crated) Crate Request
  Special Paint, complete turbine except tall boom (e.g., light gray) SPS $690
  Black Blades, better performance under icing conditions BLK No charge
  Enhanced Turbine Corrosion Protection, now standard N.A. No charge
  Integrated DC Power Center,  adds 7 Fused circuits to the VCS-10 XVPC-7 $825
  DC POWER CENTER, 7 Circuit Fused DC BUS For all System Inputs and outputs. VPC-7 $850
  Cumulative Energy Production Meter with Base, for 10kw Excel-S cep $209
  Export Crating, for wind turbine (tall boom not included Crate $975
  Transformer, for connecting 10kW to 480V service Xfmr Request

 

Product

literature and manuals   Model No. Price
 

7.5kW &

10 kW

     
  Owner Manual  S        Details regarding utility version of the BWC Excel. Includes specs on wire sizes, assembly, exploded-view drawing/ parts list, and complete gridTek-10 manual as a separate section XL-SOM $10
  Owner Manual  R      Details the battery charging  version of the BWC Excel. Includes specs on wire sizes, assembly, exploded-view drawing/ parts list, and specs on Opticharge 10 regulator XL1lM $10
  Guyed Lattice Towers Installation Manual XLGLIM $10
  Self-Supporting  Towers Installation Manual XLSSVIM $10

Click here for suggested

Battery Strings
Modified Sine Wave Inverters
Sine Wave Inverters
 

 

The 7.5 kW Bergey EXCEL-R Wind Turbine

The EXCEL is a 6.7 meter (22 ft) diameter three-blade upwind turbine that achieves high reliability through rugged construction and a minimum of moving parts.

 The rotor on the EXCEL has three pultruded fiber reinforced plastic (FRP) blades which are rigidly attached at their hubs.  Pultrusion is a continuous forming process that allows for a very high glass fiber content, which results in a very high strength, yet flexible rotor blade.  The basic material strength in ~ 100,000 psi or approximately twice the strength of low carbon steel.  Though the blades are not tapered or twisted, they nonetheless operate at ~ 80% of the maximum theoretical aerodynamic efficiency and produce very low sound levels due to the proprietary Bergey SH3035 airfoil.

The SH3035 airfoil was developed using advanced computer modeling verified by wind tunnel testing by the National Renewable Energy Laboratory (NREL).  The blades are protected from abrasion with a special polyurethane leading edge tape and the blades are painted with an aircraft-quality polyurethane paint after being very carefully balanced.  The blades are typically painted white, but are often painted black for cold climates to promote ice-shedding.

The blades attach directly to the outside shell of the EXCEL’s purpose-built direct drive 38-pole permanent magnet (PM) alternator.  The alternator has an “inside-out” configuration in that the outer shell (containing the magnets) rotates about the fixed internal stator structure.  Thus, the alternator incorporates the rotor hub, has no central rotating shaft, puts the front bearing in the rotor plane, and has no brushes.  The output is a sinusoidal three-phase alternating current that varies in voltage and frequency with wind speed.

 The EXCEL wind turbine series is nominally rated at 10 kW.  In a battery charging  application, however, there is an inherent load matching problem between permanent magnet alternators and battery banks.  The EXCEL-R is optimized for low wind speed performance, which maximizes energy production.  But providing the best performance in low winds results in some reduction in peak power under high wind conditions.  Therefore, the EXCEL-R is rated at 7.5 kW. Battery charging BWC EXCEL's can be supplied with outputs of 48, 120 or 240 VDC. They are well suited for large rural homes, remote villages and facilities, eco-tourism resorts, and larger telecommunications sites.

  The turbine is aligned into the wind by a tail assembly.  The tail boom and and integrated rotor/alternator assembly attach to the mainframe assembly, which incorporates the yaw-axis slip-rings and the tower interface. The geometry of the mainframe creates the passive Autofurl® high wind speed protection.  The mainframe offsets the rotor and yaw axes such that rotor thrust produces a furling moment about the yaw-axis.  The weight and inclined pivot of the hinged tail provides a preset resistance to the rotor furling moment.  Overspeed control is initiated at 13-15 m/s (30-34 mph) when rotor thrust overcomes the tail resistance and restoration is caused by gravity as the wind speed subsides.  The EXCEL has no shut-down wind speed.  The turbine can be manually shut-down using a furling winch installed at the base of the tower.

  Corrosion protection for the EXCEL is provided by hot-dip galvanizing (mainframe, tower adapter, and tail boom), electro-zinc plating, and polyurethane paint systems.  FRP components, such as the blades, are protected by ultraviolet-inhibiting resin additives and sub-surface “scrim cloth” UV barrier.  The blades have polyurethane leading edge tape for protection against erosion.

  The EXCEL has only four moving parts, no adjustable elements, and no grease fittings.  No scheduled maintenance is required beyond biannual inspections and replacement of the outer three feet of blade leading edge tape every 4-10 years.  Static components of the EXCEL are designed for a 50 year life and dynamic components are designed for a 30 year life.

  The VCS-10 controller, which comes with the EXCEL-R wind turbine, provides controlled rectification through a three-phase semi-converter.  The semi-converter uses phase modulation to control charging voltage and current based upon the battery bank voltage.  Safe operation of the EXCEL turbine is independent of the load conditions, allowing the controller to unload the turbine during regulation.  No auxiliary load is required.  The VCS-10 is fully solid-state and is passively cooled (except for 24 and 48 VDC versions).  It incorporates an LCD display of DC bus voltage and status lights to indicate the charging mode of the unit.

  Since its introduction in 1983 the EXCEL has distinguished itself as the one of the most reliable wind turbines ever produced.  The Wisconsin Power & Light SWECS test program, the largest of its kind (involving SWECS from UTRC (Windtech), Windworks, Jacobs, Enertech, and Carter), showed a 99.1% availability (9.0% higher than any other unit) and an O&M cost of $0.0026/kWh for the EXCEL over a five year test program.  This is less than half the O&M costs that have been typically  reported for grid-intertied photovoltaic systems (eg, PG&E test program).  

  Another utility, Pacific Power & Light, through its subsidiary Onsite Energy, installed leading remote wind turbine products (3 kW Northern Power Systems HR-3,  10 kW BWC EXCEL, and 17.5 kW Jacobs 10-23) on a telecommunications site at Duncan Mountain, Idaho in November, 1984 for the purposes of product and technology evaluation.  The site is very remote and accessible only by helicopter during the winter.  Since installation, over fourteen years now, the BWC EXCEL has achieved nearly 100% availability.  The next most reliable turbine in the PP&L test program had an 84% availability in the first five years.  The other turbines at the site have now been decommissioned and the EXCEL is providing prime power to the telecommunications facility.

  The BWC EXCEL is the best selling wind turbine in the size range of 2-20 kW in the world.  Over 1,000 units have been installed in more than 30 countries.

Battery Charging Models 7.5kW

All prices are listed in Canadian funds.

7.5 kW  48VDC BWC Excel-R turbine, includes VCS-10/48 Charge controller and step-down Transformer, 48VDC output BWC Excel-R/48 $24,750
7.5 kW 120VDC BWC Excel-R turbine, includes VCS-10 Charge controller, 120VDC output BWC Excel-R/120 $23,500
7.5 kW 240VDC BWC Excel-R turbine, includes VCS-10 Charge controller, 240VDC output BWC Excel-R/240 $23,500

 

Click below for suggested options & accessories for 7.5 kW Bergey EXCEL-R

Battery Strings
Modified Sine Wave Inverters
Sine Wave Inverters

Towers
Tower Wiring Kits
Options